Study
Commercial ProductionRecentStrong effect

Green Lean Six Sigma cuts raw material waste by 2.23% in nectar manufacturing

Implementing a Green Lean Six Sigma model, incorporating tools like Environmental Value Stream Mapping and DMAIC, can significantly reduce raw material waste in food production.

Journal of Industrial Engineering and Management · 2023

01

Key Findings

  • 01Waste reduction of 2.23% achieved.
  • 02Equivalent to approximately 120 kg of useful raw material saved.
  • 03Environmental impact reduced by 2.2%.
  • 04Waste costs reduced by approximately 5.5%.
  • 05Global productivity increased by 2.4%.
02

Application

Design takeaway

Adopt a Green Lean Six Sigma approach, utilizing tools like E-VSM and DMAIC, to systematically identify and eliminate sources of raw material waste in manufacturing processes.

How to apply

Map the current state of raw material flow using E-VSM to identify waste points. Then, apply the DMAIC cycle to implement targeted improvements, using Poka Yoke and DOE to prevent errors and optimize processes.

Project actions

  • 01When defining your project scope, clearly identify the specific raw material or process you aim to improve.
  • 02Ensure your chosen methodology, like Lean or Six Sigma, aligns with the problem you are investigating.
03

Method & Evidence

AimTo reduce raw material waste in a nectar manufacturing company using a Green Lean Six Sigma model.
MethodExperimental investigation
ProcedureAn experimental investigation was conducted applying a Green Lean Six Sigma Model. This involved using tools such as Environmental Value Stream Mapping (E-VSM), DMAIC (Define-Measure-Analyze-Improve-Control), Poka Yoke, and Design of Experiments (DOE). Data collected were analyzed using inferential statistical tests like Anderson-Darling and T-Student.
ContextNectar manufacturing company in Lima, Peru

Variables

IVImplementation of Green Lean Six Sigma Model (including E-VSM, DMAIC, Poka Yoke, DOE)
DVRaw material waste reduction (%), environmental impact reduction (%), waste cost reduction (%), global productivity increase (%)
CVNectar manufacturing process, specific raw materials used, company operational procedures
04

Strengths & Limitations

Strengths

  • +Application of a comprehensive and established methodology (Green Lean Six Sigma).
  • +Use of statistical analysis to validate findings.

Limitations

The results are specific to one company and product; broader application requires further testing.

Reliability & validity

Reliability could be enhanced by repeating the experiment over a longer period or across multiple production lines. Validity is supported by the use of statistical tests, but may be limited by the specific context of the single company studied.

Think critically

How might the specific cultural or economic context of Lima, Peru, have influenced the implementation and outcomes of the Green Lean Six Sigma model?

05

Design Principles

"Continuous improvement through integrated environmental and operational efficiency strategies."

Reducing waste directly impacts operational costs and environmental footprint. This approach offers a structured framework for identifying and eliminating inefficiencies in manufacturing processes, leading to improved resource utilization and profitability.

06

What This Means for Your Design

Using a special method called Green Lean Six Sigma, a juice factory was able to waste 2.23% less raw material, which saved money and helped the environment.

How to use in your project

  • 1.Reference this study when discussing the application of process improvement methodologies like Lean Six Sigma for waste reduction in a design project.
07

Add to My Project

08

Quick Cite

(2023). Green Lean Six Sigma model for waste reduction of raw material in a nectar manufacturing company of Lima, Peru. Journal of Industrial Engineering and Management. https://doi.org/10.3926/jiem.4916 Retrieved from https://designdex.org/study/552a6f3a-f51d-4c52-9909-4dd9943ab1de/green-lean-six-sigma-cuts-raw-material-waste-by-2-23-in-nectar-manufacturing

Paragraph starter

The application of Green Lean Six Sigma methodologies, as demonstrated by Ortiz Porras et al. (2023) in a nectar manufacturing setting, offers a robust framework for reducing raw material waste. Their findings of a 2.23% waste reduction, coupled with cost savings and productivity gains, highlight the potential for such integrated approaches in optimizing industrial processes.

09

Source

Journal of Industrial Engineering and Management

Green Lean Six Sigma model for waste reduction of raw material in a nectar manufacturing company of Lima, Peru

journal · 2023

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Questions about this research

What does the research say about green lean six sigma cuts raw material waste by 2.23% in nectar manufacturing?
Adopt a Green Lean Six Sigma approach, utilizing tools like E-VSM and DMAIC, to systematically identify and eliminate sources of raw material waste in manufacturing processes. Evidence: Journal of Industrial Engineering and Management (2023).
Why does "Green Lean Six Sigma cuts raw material waste by 2.23% in nectar manufacturing" matter for design?
Reducing waste directly impacts operational costs and environmental footprint. This approach offers a structured framework for identifying and eliminating inefficiencies in manufacturing processes, leading to improved resource utilization and profitability.
How can designers apply this research?
Adopt a Green Lean Six Sigma approach, utilizing tools like E-VSM and DMAIC, to systematically identify and eliminate sources of raw material waste in manufacturing processes.
What were the main findings?
Waste reduction of 2.23% achieved.. Equivalent to approximately 120 kg of useful raw material saved.. Environmental impact reduced by 2.2%.. Waste costs reduced by approximately 5.5%.
What research method was used?
Experimental investigation.
How strong is the evidence?
Evidence strength is rated Strong effect, based on a 2023 journal from Journal of Industrial Engineering and Management.
What should I do differently in my next project?
Map the current state of raw material flow using E-VSM to identify waste points. Then, apply the DMAIC cycle to implement targeted improvements, using Poka Yoke and DOE to prevent errors and optimize processes.
What are the limitations?
The study was conducted in a specific nectar manufacturing company in Lima, Peru, and findings may vary in different industrial contexts or geographical locations.
Is there evidence that green lean affects design outcomes?
The Green Lean Six Sigma model successfully reduced raw material waste by 2.23%, saving 120 kg of material, decreasing environmental impact by 2.2%, cutting waste costs by 5.5%, and boosting productivity by 2.4%. Reducing waste directly impacts operational costs and environmental footprint. This approach offers a struc Source: Journal of Industrial Engineering and Management (2023).
Where does this lean six research apply?
Nectar manufacturing company in Lima, Peru It sits within commercial production research on designdex.org.

Related research topics

green lean design research · evidence on green lean · does green lean improve design outcomes · lean six studies for designers · green lean and lean six findings · commercial production research evidence