Short answer

When designing for smart factories, explicitly map out the lifecycles of all integrated components and plan for their interdependencies and varying end-of-life scenarios.

Field
Innovation & Design
Source
Frontiers in Manufacturing Technology (2022)
Method
Integrative literature review and conceptual framework development.
Evidence
Moderate effect

Smart factories require a 'nested lifecycles' approach to effectively manage the varying lifespans of integrated digital technologies and assets. This innovation & design research insight is drawn from a 2022 study published in Frontiers in Manufacturing Technology. Using Integrative literature review and conceptual framework development., researchers explored how this design variable affects real-world outcomes. The key design takeaway: When designing for smart factories, explicitly map out the lifecycles of all integrated components and plan for their interdependencies and varying end-of-life scenarios.

Study
Innovation & DesignHigh ImpactModerate effect

Nested Lifecycles: A Framework for Managing Diverse Product Lifespans in Smart Factories

Smart factories require a 'nested lifecycles' approach to effectively manage the varying lifespans of integrated digital technologies and assets.

Frontiers in Manufacturing Technology · 2022

01

Key Findings

  • 01Smart factories comprise systems with assets and digital technologies possessing significantly different lifespans and innovation maturities.
  • 02Existing PLM models are insufficient for managing the complexity of these varied lifespans, leading to a loss of clear end-of-life phase definition.
  • 03The 'nested lifecycles' concept offers a systems perspective, acknowledging subsystems with different lifespans managed by various actors.
  • 04A framework can be derived to strategize lifecycle management by clearly identifying and addressing nested lifecycles.
02

Application

Design takeaway

When designing for smart factories, explicitly map out the lifecycles of all integrated components and plan for their interdependencies and varying end-of-life scenarios.

How to apply

When developing a new product or system for a smart factory, create a visual map showing the expected lifespans of each component, including software, hardware, and infrastructure, and plan for upgrades, replacements, and end-of-life disposal for each.

Project actions

  • 01When researching a product, consider not just its own lifespan but also the lifespans of the technologies it interacts with.
  • 02Think about how different components might become obsolete at different times and how this impacts the overall product's usability and maintenance.
03

Method & Evidence

AimHow can the concept of 'nested lifecycles' be applied to improve the visibility and management of product lifespans within smart factory environments?
MethodIntegrative literature review and conceptual framework development.
ProcedureThe study reviewed existing literature on Product Lifecycle Management (PLM) and asset management in industrial settings. It then introduced and defined the concept of 'nested lifecycles' and developed a framework to identify and manage these diverse lifecycles within smart factories.
ContextSmart factories and industrial asset management.

Variables

IVLifespan and innovation maturity of integrated assets and digital technologies.
DVVisibility and manageability of product lifespans within smart factories.
CVProduct Lifecycle Management (PLM) models, smart factory environments.
04

Strengths & Limitations

Strengths

  • +Provides a novel conceptual framework for a complex problem.
  • +Addresses a gap in current PLM research concerning heterogeneous lifecycles.

Limitations

It can be challenging to find precise lifespan data for all components in a complex system, and actual lifespans can vary due to usage and maintenance.

Reliability & validity

The study's reliability and validity are based on an integrative literature review, which synthesizes existing knowledge. The conceptual framework's validity would be further established through empirical testing and application in diverse industrial settings.

Think critically

How might the 'nested lifecycles' concept apply to consumer electronics, where software updates often have shorter lifespans than the hardware itself?

05

Design Principles

"Design for heterogeneous lifecycles: Acknowledge and plan for the diverse lifespans and obsolescence rates of components within a complex system."

Traditional Product Lifecycle Management (PLM) models struggle with the complexity of smart factories where components have disparate lifespans and innovation maturities. Understanding these 'nested lifecycles' is crucial for holistic asset management and strategic planning.

06

What This Means for Your Design

Imagine building a smart home. The smart bulbs might last 5 years, the smart thermostat 10 years, and the Wi-Fi router 7 years. You need a plan for when each part needs replacing, not just one plan for everything. This is like 'nested lifecycles' for factories.

How to use in your project

  • 1.Reference the 'nested lifecycles' concept when discussing the long-term viability and maintenance strategies of your design within a larger system.
07

Add to My Project

08

Quick Cite

Paragraph starter

The concept of 'nested lifecycles' highlights the challenge of managing systems with components of varying lifespans, a critical consideration for smart factory environments. This research suggests that traditional lifecycle management models are insufficient, necessitating a more nuanced approach that acknowledges and plans for the distinct lifecycles of subsystems and their interdependencies.

09

Source

Frontiers in Manufacturing Technology

Nested Lifecycles-Improving the Visibility of Product Lifespans in Smart Factories

journal · 2022

View source

Questions About This Research

What does the research say about nested lifecycles: a framework for managing diverse product lifespans in smart factories?
When designing for smart factories, explicitly map out the lifecycles of all integrated components and plan for their interdependencies and varying end-of-life scenarios. Evidence: Frontiers in Manufacturing Technology (2022).
Why does "Nested Lifecycles: A Framework for Managing Diverse Product Lifespans in Smart Factories" matter for design?
Traditional Product Lifecycle Management (PLM) models struggle with the complexity of smart factories where components have disparate lifespans and innovation maturities. Understanding these 'nested lifecycles' is crucial for holistic asset management and strategic planning.
How can designers apply this research?
When designing for smart factories, explicitly map out the lifecycles of all integrated components and plan for their interdependencies and varying end-of-life scenarios.
What were the main findings?
Smart factories comprise systems with assets and digital technologies possessing significantly different lifespans and innovation maturities.. Existing PLM models are insufficient for managing the complexity of these varied lifespans, leading to a loss of clear end-of-life phase definition.. The 'nested lifecycles' concept offers a systems perspective, acknowledging subsystems with different lifespans managed by various actors.. A framework can be derived to strategize lifecycle management by clearly identifying and addressing nested lifecycles.
What research method was used?
Integrative literature review and conceptual framework development..
How strong is the evidence?
Evidence strength is rated Moderate effect, based on a 2022 journal from Frontiers in Manufacturing Technology.
What should I do differently in my next project?
When developing a new product or system for a smart factory, create a visual map showing the expected lifespans of each component, including software, hardware, and infrastructure, and plan for upgrades, replacements, and end-of-life disposal for each.
What are the limitations?
The study is primarily theoretical and conceptual, requiring empirical validation. The framework's practical application may vary across different smart factory configurations.